One of the most important priorities in brick industry is to reduce energy consumption. Therefore, the
present work aims to enhance the average Nusselt number that provides an indication of the production
time of the tunnel kiln. A test rig simulating the cooling section of tunnel kiln, by scale 1:4 has been
designed and fabricated. Augmentation technique using guide vanes with attack angles (q ¼ 120, 135,
and 150) in flow direction are attached to the side walls to direct the flow toward the confined zone
between the heated columns. This technique is applied on ten different settings within Reynolds number
range of 11,867  Re  25,821. The results demonstrate that the heat transfer and pressure drop depends
on the brick setting. Furthermore, using guide vanes increases the heat transfer rates with all settings.
The maximum enhancement of about 94.5% is obtained for longitudinal brick at middle column
(compared with that nearest to the wall) in setting 2 at q ¼ 135 and Re ¼ 22,407. Finally, the present
study aimed to extend kiln designers with Nusselt number correlations within 11,867  Re  25,821, 0.33
(S/a)  1.0, 0.79  (εS=b)  3.0, and 120  q  180.